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Regular Maintenance Checklist

This page outlines the routine maintenance tasks recommended to keep the OV20i system in peak operating condition.

Why it matters: Preventive maintenance ensures long-term reliability, reduces unplanned downtime, and preserves inspection accuracy.

✅ Task	Details
Inspect lens for dust or smudges	Use a lint-free cloth and lens-safe cleaner to remove debris
Wipe external surfaces	Remove dust or oil from housing and LED ring using a soft, dry cloth
Verify trigger input behavior	Confirm triggering occurs as expected (check HMI for recent captures)
Check cable connections	Ensure all power, I/O, and Ethernet cables are secure and undamaged
Observe LED indicators	Check for normal status light behavior (refer to LED guide)
Backup and export of recipes	Export latest active recipe to USB for versioning and recovery use

✅ Task	Details
Inspect power supply and wiring	Look for signs of wear, corrosion, or loose fittings
Clean LED ring if exposed	Gently remove any dust buildup to maintain image brightness
Check for software updates	Coordinate with Overview Support for any applicable firmware upgrades
Review system logs	Visit logs.overview.ai to confirm stability, or collect logs if needed

✅ Task	Details
Physically inspect mounting setup	Ensure camera and lighting mounts are still stable and aligned
Verify digital outputs (pass/fail lines)	Trigger test inspections and confirm output signals to PLC/devices

Task	When to Do It
Replace known-wear cables	Every 6–12 months, especially if installed in dynamic (moving) setups
Revalidate camera mounting	After any mechanical vibration, collision, or environment change
Inspect for IP sealing damage	For IP54 protection: check that gaskets and covers are intact